QA/QC Piping

Pipes and Pipe Specifications
Fittings: Elbow, Tee, Reducer, Cap
Flanges & Gaskets
Valves and Valve Types
Bolts, Nuts & Other Piping Components
Material Identification & Traceability
MTC (Material Test Certificate)

ASME B31.3 – Process Piping
ASME Section IX – Welding Qualifications
ASME B16.5 – Flanges
ASME B16.9 – Butt-Weld Fittings
API Standards – Introduction
Project Specifications & Applicable Standards

Piping Fabrication Process
Cutting, Beveling & Fit-Up
Dimensional Inspection
Alignment & Joint Inspection
Tack Welding Inspection
Visual Inspection
Piping Spool Inspection

Welding Processes Overview WPS – Welding Procedure Specification PQR – Procedure Qualification Record WPQ/WQT – Welder Qualification Welding Consumables Preheating & Interpass Temperature Welding Parameters Weld Visual Inspection Weld Defects & Acceptance Criteria

Introduction to NDT
Visual Testing (VT)
Dye Penetrant Testing (PT)
Magnetic Particle Testing (MT)
Ultrasonic Testing (UT)
Radiographic Testing (RT)
NDT Reports & Interpretation
NDT Acceptance Criteria

Hydrostatic Testing
Pneumatic Testing – Overview
Pressure Test Package
Test Limits & Test Pressure
Flushing & Cleaning
Leak Testing
Test Pack Preparation
Pressure Test Documentation

Piping Erection Inspection
Supports & Hangers Inspection
Flange Alignment
Bolt Tightening
Valve Installation
Pipe Routing & Orientation
Installation Checklists

Inspection Request (IR)
Material Receiving Inspection Report (MRIR)
Welding Inspection Reports
NDT Reports
Dimensional Inspection Report
Hydrotest Report
Non-Conformance Report (NCR)
Corrective Action Report (CAR)
Punch List
Quality Dossier

P&ID Reading
Isometric Drawing Reading
Piping Layout Drawings
Spool Drawings
GA Drawings
Line List
Weld Map
Piping Material Specification (PMS)
Understanding BOM/MTO

Material Receiving Inspection
Pipe & Fitting Identification
Fit-Up Inspection
Welding Inspection
Visual Inspection
Flange Inspection
Dimensional Inspection
Hydrotest Inspection
Documentation & Report Preparation

Complete Piping Inspection Case Study
Preparation of ITP
Inspection Checklist
Weld Tracking
NCR Preparation
Hydrotest Package
Final QA/QC Documentation
Final Assessment